|
DJ-750
DJ-1400
簡介
此兩型設備用於蒸鍍經過清潔處理的玻璃表面,在高真空狀態下加熱鋁,使金屬鋁分子在極短時間內升華蒸發到玻璃表面,形成牢固的鋁膜。該鋁膜是具有高反射率的反射膜,用於民用製鏡生產及作為能源工業中的反光材料。
原來生產日用鏡是用化學工藝將硝酸銀用葡萄糖還原,使銀沉積在玻璃上,之後還需在銀層上加一層含鉛漆的保護層。此種曲舊工藝消耗大量白銀,並產生二廢污染。真空鍍鋁制鏡改化學反應工藝為物理鍍過程。此項改進每年可為國家節約數十噸白銀和大量糧食,同時完全消除三廢污染,從而成為倍受國內外用戶歡迎的設備。
特點
(1)
本廠獨創設計的三角形空間工件架,具有工件不需旋轉,裝片容量大,膜層均勻,成品無破損等優點,使用操作方便。
(2) DJ型鍍膜設備應用範圍廣,不僅能製各種規格的玻璃鏡、稍加改裝後還可鍍各種塑料製件。
(3) 無公害、無三廢處理要求。
(4)
生產效率高,配有專用活動架,以適用於不同規格玻璃的夾持。
主要技術性能規範
(1) 型號
DJ-750
DJ-1400
(2) 真空室尺寸(長 X 寬 X 高)
800 x 750 x 1700mm
1480 x 1400 x 1700mm
(3) 可鍍玻璃厚度
2 ~ 5mm
2 ~ 5mm
(4) 工件尺寸與數量
a組610x1500x6塊
610x1500x24塊
b組610x1500x4塊
最大可鍍規格
800x1000x2塊
1300x1500x4塊
( a 組 b 組任選一組)
800x1500x8塊
(5) 極限真空
< 5 x 10-5托
< 5 x 10-5托
(6) 抽氣時間:空載時
從760 ~ 5x10-4托
從760 ~ 5 x 10-4托
< 10分
< 15分
(7) 蒸發電參數
6kW
20kW
(8) 蒸發電極
鎢絲
鎢絲
(9) 蒸發電極數
12 ~ 16對
48 ~ 64對
(10) 總功率
19kW
55kW
(11) 耗水量(升 / 時)
500
600
(12) 體積(長x寬x高)
2600x2170x2050mm 4300x3700x2375mm
(13) 總重量kg
2500
6000
- Beief Introduction
- Model DJ-750 and Model DJ-1400 are specially
applied to coation aluminium on the cleaned glass plate surface serving as a mirror. Under
high vacuum the aluminium is heated so that the aluminium molecules can, in a very short
time, be evaporated and subsequently formed a strong aluminium film on the object being
coated. The film thus prepared posseses high reflectivity and serves as mirror or
reflective material in energy industry.
- In the old chemical process of mirror
production, sliver nitrate used to be reduced by glucose, making the silver deposit on the
glass plate. Then a paint containing lead was coated on as a protective layer. In the
above mentioned process a large amount of silver would be consumed while producing
contamination. The vacuum coating changes the old chemical technology into physical
process. This improvement may economize a large amount of silver and food while
eliminating contamination. So at present it is appreciated by users in and out field of
our country.
-
- Features
- (1) The triangle structural substrate reak has a lot of adcantages:
unnessacery to revolve the substrates, large capacity, uniform coat, no breakage of the
object prepared and convenient in operation.
- (2) The DJ-Models have wide applications to producing not only mirrors
of different specifications but also various plastic parts through suitable improvement.
- (3) No contamination.
- (4) Very high efficiency by a special movable glass plate holder.
-
- Main Technical Specifications
- (1) Model:
DJ-750
DJ-1400
- (2) Vacuum Chamber: (L x W x H)
800 x 750 x 1700mm
1480 x 1400 x 1700mm
- (3) Thickness of Glass Plate:
2~5mm
2~5mm
-
- (4) Size and Capacity of Plate: Set A: 610x1500mm,6 pcs
610x1500mm,24pcs Maximum Size
-
Set B: 610x1500mm,4 pcs 1300x1500mm,4 pcs
-
800x1000mm,2 pcs 800x1500mm,8 pcs
-
- (5) Ultimate Vacuum:
< 5 x 10-5 Torr
< 5 x 10-5 Torr
-
- (6) Pumping Time: No Load
From 760 to 5 x 10-4 From 760 to 5 x 10-4
-
Torr within 10 min.
Torr within
15 min.
-
- (7) Evaporation Electrical Data:
6kW
20kW
- (8) Evaporation Electrode:
Tungsten Wire
Tungsten Wire
- (9) Numbers of Electrode:
12 ~ 16 Pairs
48 ~ 64 Pairs
- (10) Total Power:
19kW
55kW
- (11) Water Consumption:
500 I/h
600 I/h
- (12) Overall Dimensions: (L x W x H) 2600x2170x2050mm
4300x3700x2375mm
- (13) Total Weight:
2500kg
6000kg
|